COMPETENCE IN SOLUTIONS

Ostseestaal is the specialist for 3D cold forming of large metal sheets with which organic shapes can be realised in both architecture and art. Together with architects and artists, we develop an exclusive concept for the constructive implementation, production and structural execution from initial drafts. Organically shaped surfaces such as façades, roofs and bridges can be combined with a substructure designed as a load-bearing structure to form a statically load-bearing element whose statics are calculated using FEM simulation.

Individual elements made of various metallic materials such as aluminium, stainless steel, weather-resistant structural steel and normal steel are developed into custom-made constructions, precisely tailored to the individual wishes of the customer. There are no limits to the design, because with our proven manufacturing technologies and the many years of know-how of our employees, it is possible to shape metal sheets into any desired shape and implement them as turnkey projects including on-site assembly.

The expansion of renewable and sustainably produced energy is an important industry sector. Our expertise in 3D cold forming of various metal sheets and profiles, combined with our knowledge of hydrodynamics and aerodynamics, helps our customers to realise their projects. We work with them to develop innovative technical solutions. Our specialists – whose technical roots lie predominantly in the shipbuilding industry – have many years of experience in hydrodynamics. We apply this expertise to the renewable and sustainable energy sector. We are specialised in the production of complex 3D cold formed steel construction components that generate hydropower or wind power.

Ostseestaal manufactures large and complex tools for the manufacture of components made from glass fibre-reinforced plastics (GFRP). These industrial tools are used, among other things, as wing and mould shells in the wind energy sector. During production, we ensure that no concessions are made with regard to tolerance specifications. Ostseestaal offers a one-stop technological solution for the entire manufacturing process, from the development of free-form surfaces to the cutting and three-dimensional cold forming of sheet metal through to the assembly of lamination bonding devices (LKV). All manufacturing processes are checked, analysed and documented by continuous quality assurance. In this way, we can guarantee the highest quality standards.

Ampereship GmbH is a 100% subsidiary of Ostseestaal GmbH & Co. KG, specialising in the manufacture of emission-free electric solar ships and ferries of the highest quality for professional inland navigation. Due to their efficient, hydrodynamic design and lightweight construction, our ships are powered exclusively through the power of the sun and the energy stored in the batteries. We build modern passenger ships and ferries. Economical, environmentally friendly and designed for the future.

Ostseestaal manufactures large and complex moulds and tools for the production of components from carbon fibre and glass fibre-reinforced plastics (CFRP, GFRP), which are used, for example, as fuselage or wing shells for the A350 Airbus passenger aircraft or Boeing's Dreamliner. We offer the entire manufacturing process, from processing the free-form surfaces to cutting and three-dimensional cold forming of the sheets through to assembling the laminating bonding device (LKV), from a single source. Our range of services also includes stress-relief heat treatment, sandblasting as well as mechanical processing and worldwide transport logistics to the installation site.

We guarantee compliance with quality parameters and delivery dates through our own quality management and efficient project management. The shape accuracy of the laminating bonding device is monitored by continuous 3D laser measurement during the manufacturing process. Non-destructive material testing (NDT) and helium leak tests ensure the quality of the weld seams. At Ostseestaal, we have already been manufacturing laminating fixtures with dimensions of 25 m x 5 m x 5 m, up to 40 mm thick cover plates and a mass of more than 30t. High-quality materials such as steel, nickel 36 (INVAR, Pernifer), and aluminium are used primarily in mould construction.

Ostseestaal's special production technology is perfectly suited for the customer-specific manufacturing of complex components for industry and offshore projects. Excellent quality and project management, combined with welding licences in line with the latest standards, guarantees our customers the supply of high-quality, system-critical components.

Ostseestaal's standard of quality always exceed the usual standards. Our specialists manufacture components for industry and offshore projects precisely in line with our customers' requirements. Complete documentation and batch tracking are part of our brand core. Our experienced logisticians deliver your product just-in-time, wherever you order it.